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Emergency
KNOWN FAULT · Ford

Rust and Endura-E engine faults on the first-generation Ka

Sources are not verified in real time and no entry confirms that your car is affected.

Engine / equipment
Ford Ka I: body and 1.3 Endura-E (1996–2002) or Duratec (2002–2008) engine
Period mentioned
1996–2008
Symptoms
Rust on the sills, rear wheel arches (under the fuel flap) and suspension mounts that fails the roadworthiness test; with the Endura-E, hesitation when accelerating, a dead cylinder or tappet noise.
Possible cause described
Little galvanised steel and poor rust-proofing: rust spreads quickly once it starts. On the Endura-E, the air-flow meter causes the hesitation and the ignition coil the dead cylinder.
Check for the garage
Inspect the underside on a lift (beware of thick black underseal hiding rust) and the test history. If there is hesitation or misfiring, read codes and test the air-flow meter and coil.
Cost cited in the source
No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Has this happened to you?

Anonymous answer, no personal data.

Frequently asked questions

How much does it cost to repair this fault?

No verified estimate; ask the garage for a quote.

A rough figure from the original database, not an up-to-date quote.

Calculate estimate
How is it checked?

Inspect the underside on a lift (beware of thick black underseal hiding rust) and the test history. If there is hesitation or misfiring, read codes and test the air-flow meter and coil.

What are the symptoms?

Rust on the sills, rear wheel arches (under the fuel flap) and suspension mounts that fails the roadworthiness test; with the Endura-E, hesitation when accelerating, a dead cylinder or tappet noise.

Which cars and years does it affect?
Brands
Ford
Engine / equipment
Ford Ka I: body and 1.3 Endura-E (1996–2002) or Duratec (2002–2008) engine
Period mentioned
1996–2008

Taking it to a garage?

Find garages near you and, before you say yes, check whether the quote is reasonable.

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