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Emergency
KNOWN FAULT · Volkswagen

Water in the brake servo and engine from blocked drains (Passat B5)

Sources are not verified in real time and no entry confirms that your car is affected.

Engine / equipment
Volkswagen Passat B5 and B5.5 (petrol and diesel)
Period mentioned
1996–2005
Symptoms
Water building up below the windscreen (ventilation plenum) that rusts the brake servo from inside: a hard brake pedal, less braking or failure; if the diaphragm perforates, the engine sucks in water (emulsion under the oil cap) and can hydrolock. Also damp carpets from blocked air-conditioning or sunroof drains.
Possible cause described
Uncleared ventilation-plenum drains. In 2007 the VAG group issued a bulletin (TSB 51B8) to check the drains; replacing the servo, pipes and vacuum pump cost about £980.
Check for the garage
Clear the drains below the windscreen; look for water there and emulsion under the oil cap; feel the carpets.
Cost cited in the source
No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Has this happened to you?

Anonymous answer, no personal data.

Frequently asked questions

How much does it cost to repair this fault?

No verified estimate; ask the garage for a quote.

A rough figure from the original database, not an up-to-date quote.

Calculate estimate
How is it checked?

Clear the drains below the windscreen; look for water there and emulsion under the oil cap; feel the carpets.

What are the symptoms?

Water building up below the windscreen (ventilation plenum) that rusts the brake servo from inside: a hard brake pedal, less braking or failure; if the diaphragm perforates, the engine sucks in water (emulsion under the oil cap) and can hydrolock. Also damp carpets from blocked air-conditioning or sunroof drains.

Which cars and years does it affect?
Brands
Volkswagen
Engine / equipment
Volkswagen Passat B5 and B5.5 (petrol and diesel)
Period mentioned
1996–2005

Taking it to a garage?

Find garages near you and, before you say yes, check whether the quote is reasonable.

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