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Emergency
KNOWN FAULTS · Mitsubishi

Mitsubishi Grandis 2.0 DI-D common problems.

2004–2011 · Diesel

Sources are not verified in real time and no entry confirms that your car is affected.

By what you notice

A warning light comes on1 sheetWhat to do: Engine warning light on
Jerking or losing power1 sheetWhat to do: Jerking or loss of power
Noises or vibration2 sheets
Smoke1 sheetWhat to do: White exhaust smoke
Leaking or using oil1 sheet
Losing coolant or overheating1 sheet

2 known faults with sources

Applies if: Only Volkswagen’s 2.0 DI-D (2.0 TDI unit-injector), fitted up to 2010; it does not apply to Mitsubishi’s 1.8 DI-D or 2.2 DI-D.

PD TDI camshaft, injectors and cylinder headInjection / cylinder head
Engine / equipment
1.2, 1.4, 1.9 and 2.0 TDI unit-injector (PD) engines, including the VW-sourced 2.0 CRD in Chrysler, Dodge and Jeep
Period mentioned
2000–2010
Symptoms
Growing noise from the cylinder head, power loss and rough running (cams and lifters); unstable idle, smoke or hesitation (injectors); on the 16-valve 2.0 TDI, coolant loss with no visible leak from a cracked head.
Possible cause described
The camshaft also drives the unit injectors and carries a heavy load: without VW 505.01 oil the lobes and lifters wear. 2.0 TDI PD injectors fail frequently. Some 16-valve 2.0 TDI heads (part number ending in A) crack; VW considered it fixed by the end of 2006.
Check for the garage
Check the oil history (VW 505.01), listen to the head, check injector balance rates with a diagnostic tool and, on the 16-valve 2.0 TDI, read the head part number (03G 103 351) and look for coolant loss.
Cost cited in the source
Camshaft and lifters: approx. €400–800; 2.0 TDI PD injectors: €900–2,000A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 120,000–200,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

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Applies if: Only Volkswagen’s 2.0 DI-D (2.0 TDI unit-injector), fitted up to 2010; it does not apply to Mitsubishi’s 1.8 DI-D or 2.2 DI-D.

Worn hexagonal oil pump shaft on the 2.0 TDI pump-injector (2005–2009)Engine
Engine / equipment
2.0 TDI pump-injector: VW Passat and Sharan, Audi A4 and A6, Škoda Superb and Seat Alhambra from 2005–2009
Period mentioned
2005–2009
Symptoms
The oil pump stops working all at once, nearly always at high revs. The red oil pressure warning light comes on when the damage is already done.
Possible cause described
AUTO BILD (May 2013): the hexagonal shaft that drives the oil pump wears and can end up spinning freely; VW puts it down to “tolerance deviations”. Without oil at least the turbo is ruined, and often the whole engine. VW and Škoda confirmed cases “in the three-digit range” and review each case for a goodwill contribution. The group's other 2.0 TDI engines have a different pump drive.
Check for the garage
If the oil pressure warning light comes on, stop the engine as soon as you can and do not drive on. VW does not recommend a preventive repair; if you want one, the balance shaft module, which holds the shaft, is replaced. If the engine has already failed, ask the brand for a goodwill contribution.
Cost cited in the source
€1,300 to €1,700 for the balance shaft module at the dealer; an independent workshop replaced just the shaft and its seat from €650 (AUTO BILD, 2013).A rough figure from the original database, not an up-to-date quote.

Sources from the original database

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Other engines of the Mitsubishi Grandis