Known faults for the Fiat Bravo (II).

Engine / equipment

FIRE 1.1, 1.2 and 1.4 petrol, 8 and 16 valves (Panda, Punto, 500, Doblò, Idea, Linea, Lancia Ypsilon and Musa)

Period mentioned

2000–2020

Symptoms

Coolant loss, white smoke or mayonnaise-like oil (head gasket); misfires and, if the ECU is damaged, the car will not start or cuts out.

Possible cause described

A very robust engine with three weak points: the head gasket, which fails mostly between 80,000 and 150,000 km if the cooling system is neglected; the timing belt, whose failure bends valves on the 1.1, all 16-valve engines and the 1.2 with VVT; and the ignition coils, which as they degrade can damage the ECU.

Check for the garage

Check the coolant level and oil filler cap, check when the belt was last changed (also by age) and test the coils before they fail.

Cost cited in the source

Ignition coil: €40–60; head gasket and belt: depends on the garageA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 80,000–150,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

Getrag M32 six-speed manual: Opel Astra H and J, Insignia A, Zafira B and C, Vectra C, Meriva B, Cascada, Corsa OPC and some Fiats with the T-Jet engine

Period mentioned

2004–2019

Symptoms

A whine that rises with speed, mainly in 5th and 6th (also in 1st and 2nd), a loose gear lever that moves on and off the throttle and, when advanced, gears jumping out. Left unrepaired, the bearing can break through the casing.

Possible cause described

The bearings wear, mainly the shaft bearing next to 6th gear: the rollers develop play and the shaft moves under load, which reaches the lever. A specialist blames incorrect factory shimming. Second-generation boxes with the revised end case fail far less, according to an Australian repairer.

Check for the garage

In a garage test: confirm whether the noise depends on road speed (wheel bearing, tyre) or the gear engaged (gearbox), and whether the lever moves under load. Check the oil for metal debris. Repair early: replacing all bearings and fitting the revised end case costs far less than a new gearbox.

Cost cited in the source

One owner replaced only the main bearing for about £47 in parts versus about £1,000 for a rebuilt gearbox; another quotes about €600 at a specialist.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.9 JTD / Multijet (8 and 16 valves), 2.4 JTD and JTDm in Fiat, Alfa Romeo 147, 156, 159, GT and Brera, Lancia and the Opel 1.9 CDTI

Period mentioned

1997–2012

Symptoms

Power loss, rough idle and an engine light with “swirl actuator malfunction”; soot around the intake manifold; vibration and knocks in low gears (dual-mass flywheel).

Possible cause described

On the 16-valve 1.9 and 20-valve 2.4, the intake flaps seize with EGR soot and oil, and the control rod comes off as its plastic bushes wear. The EGR fouls in town use and the dual-mass flywheel wears between 80,000 and 150,000 km. The 8-valve 1.9 has no flaps.

Check for the garage

Check the rod and flap operation on top of the manifold, read actuator codes, inspect the EGR and listen to the flywheel when starting and stopping.

Cost cited in the source

Intake manifold: €400–900 in parts; EGR cleaning: €150–250A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 80,000–150,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database