KNOWN FAULTS · Ford

Ford Kuga (II) 1.5 / 2.0 TDCi common problems.

2012–2019 · Diesel

Sources are not verified in real time and no entry confirms that your car is affected.

2 known faults with sources

Applies if: Only the 2.0 TDCi, which is the PSA DW10 engine.

2.0/2.2 HDi DPF, EGR, turbo and flywheelDPF / EGR / turbo / flywheel

Engine / equipment: PSA 2.0 HDi (DW10) and 2.2 HDi (DW12), including the 2.0/2.2 JTD in the Fiat Ulysse and Scudo and the Lancia Phedra
Period mentioned: 1998–2015
Symptoms: Particulate filter warning and power loss; rough idle from a dirty EGR; vibration and knocks when starting or in low gears (dual-mass flywheel); smoke or hesitation from injectors at high mileage.
Possible cause described: The engine itself is very robust, but the ancillaries are not: the DPF with Eolys additive clogs in town use, the EGR and its cooler fill with soot, the variable-geometry turbo sticks and the dual-mass flywheel wears. The 136 hp versions have more problems than the 138 to 163 hp ones.
Check for the garage: Read the DPF status and additive level, check the EGR and cooler, check the dual-mass flywheel at start-up and measure injector balance rates.
Cost cited in the source: Forced DPF regeneration: €100–150; new DPF: €800–1,500; rebuilt injector: €200–250A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 120,000–180,000 km. This is not a maintenance interval and does not predict a failure.

Applies if: Mainly the more recent 2.0 TDCi versions.

Ford diesel particulate filter: regeneration and emissionsExhaust and emissions

Engine / equipment: Kuga 2.0 TDCi and 1.5 / 2.0 EcoBlue; 1.5 TDCi and EcoBlue in the Focus, C-Max, Transit Connect and Transit Courier
Period mentioned: 2014–2023
Symptoms: Filter regenerations at excessive temperature, a damaged filter and particle emissions above the limit: the car can fail the emissions part of the roadworthiness test.
Possible cause described: Because of how the filter regenerates, particle emissions can rise over the years. Ford recalled several diesels (code 24E06): it recalibrates the regeneration, inspects the filter and replaces it if damaged. The German guide calls the filter the Achilles heel of modern Ford diesels.
Check for the garage: Ask Ford by VIN whether recall 24E06 is outstanding; check the filter and the regeneration history before the roadworthiness test.
Cost cited in the source: Free under the recall; before that, many owners paid for the filter themselves.A rough figure from the original database, not an up-to-date quote.