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Emergency
KNOWN FAULT · Ford

Overheating and cracked cylinder head on the Ranger 2.5 turbodiesel (2000–2006)

Sources are not verified in real time and no entry confirms that your car is affected.

Engine / equipment
Mazda-built 2.5 TD / TDdi (WL) of the first-generation Ford Ranger (sold in Australia as the Ford Courier and Mazda Bravo)
Period mentioned
2000–2006
Symptoms
The temperature climbs under load, on hills or in hot weather; coolant loss, bubbles in the header tank or oil in the coolant; white smoke.
Possible cause described
CarsGuide (2023) explains that these diesels were under-cooled and are notorious for overheating, and advises against driving them with the throttle flat to the floor; the Trade Me guide also lists overheating as a weak point. Several owners report cracked heads or failed gaskets and having had to replace the whole head; overheating usually ends in a damaged head.
Check for the garage
Ask for a chemical combustion-gas test on the coolant or a cylinder leak-down test; check the radiator is clean and unobstructed (bull bars, spotlights); watch the temperature on a long climb.
Cost cited in the source
No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Has this happened to you?

Anonymous answer, no personal data.

Frequently asked questions

How much does it cost to repair this fault?

No verified estimate; ask the garage for a quote.

A rough figure from the original database, not an up-to-date quote.

Calculate estimate
How is it checked?

Ask for a chemical combustion-gas test on the coolant or a cylinder leak-down test; check the radiator is clean and unobstructed (bull bars, spotlights); watch the temperature on a long climb.

What are the symptoms?

The temperature climbs under load, on hills or in hot weather; coolant loss, bubbles in the header tank or oil in the coolant; white smoke.

Which cars and years does it affect?
Brands
Ford
Engine / equipment
Mazda-built 2.5 TD / TDdi (WL) of the first-generation Ford Ranger (sold in Australia as the Ford Courier and Mazda Bravo)
Period mentioned
2000–2006

Taking it to a garage?

Find garages near you and, before you say yes, check whether the quote is reasonable.

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