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Emergency
KNOWN FAULT · Mercedes-Benz

Rust and engines on the Vito and V-Class W638

Sources are not verified in real time and no entry confirms that your car is affected.

Engine / equipment
Mercedes Vito and V-Class W638 (petrol and CDI)
Period mentioned
1996–2003
Symptoms
Very fast rust on the bonnet, wings and underside; head gaskets, alternator, oil and water pumps with leaks that overheat the engine; on CDIs, injectors, injection pump and glow plugs; a bell-housing seal that leaks oil and makes the clutch slip; driveshafts, ignition and noisy gearboxes; at inspection, rusty or cracked brake pipes and hoses.
Possible cause described
According to CarWiki, the panels were stamped with poorly finished edges that encourage corrosion; faults increase from about 80,000 km.
Check for the garage
Check rust and brake pipes thoroughly; check coolant and oil leaks.
Cost cited in the source
No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Has this happened to you?

Anonymous answer, no personal data.

Frequently asked questions

How much does it cost to repair this fault?

No verified estimate; ask the garage for a quote.

A rough figure from the original database, not an up-to-date quote.

Calculate estimate
How is it checked?

Check rust and brake pipes thoroughly; check coolant and oil leaks.

What are the symptoms?

Very fast rust on the bonnet, wings and underside; head gaskets, alternator, oil and water pumps with leaks that overheat the engine; on CDIs, injectors, injection pump and glow plugs; a bell-housing seal that leaks oil and makes the clutch slip; driveshafts, ignition and noisy gearboxes; at inspection, rusty or cracked brake pipes and hoses.

Which cars and years does it affect?
Brands
Mercedes-Benz
Engine / equipment
Mercedes Vito and V-Class W638 (petrol and CDI)
Period mentioned
1996–2003

Taking it to a garage?

Find garages near you and, before you say yes, check whether the quote is reasonable.

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