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Emergency
KNOWN FAULT · Volkswagen · Audi · Porsche

V6 TDI rear chains, intake flaps and leaks

Sources are not verified in real time and no entry confirms that your car is affected.

Engine / equipment
2.7 and 3.0 TDI V6 (EA896 and EA897): Audi A4, A5, A6, A7, A8, Q5, Q7; VW Touareg, Phaeton and Amarok; Porsche Cayenne, Macan and Panamera
Period mentioned
2004–2018
Symptoms
Chain rattle for the first seconds after a cold start; power loss or limp mode from the intake flaps; coolant or oil loss in the engine V; EGR faults with rough idle.
Possible cause described
The timing chains sit at the rear of the engine, against the bulkhead, and their tensioners lose pressure. The intake flaps use plastic linkage rods that wear. The coolant valve, oil cooler gasket and EGR are packed into the engine V and leak with age.
Check for the garage
Listen to a cold start (a rattle lasting more than 2–3 seconds is a bad sign), check flap operation with a diagnostic tool, look for leaks in the engine V and check the oil change history.
Cost cited in the source
Tensioners and chains: approx. €2,000–4,500; EGR with cooler: €1,000–1,500; oil cooler gasket: €300–600A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 100,000–150,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Has this happened to you?

Anonymous answer, no personal data.

Frequently asked questions

How much does it cost to repair this fault?

Tensioners and chains: approx. €2,000–4,500; EGR with cooler: €1,000–1,500; oil cooler gasket: €300–600

A rough figure from the original database, not an up-to-date quote.

Calculate estimate
How is it checked?

Listen to a cold start (a rattle lasting more than 2–3 seconds is a bad sign), check flap operation with a diagnostic tool, look for leaks in the engine V and check the oil change history.

What are the symptoms?

Chain rattle for the first seconds after a cold start; power loss or limp mode from the intake flaps; coolant or oil loss in the engine V; EGR faults with rough idle.

Which cars and years does it affect?
Brands
Volkswagen, Audi, Porsche
Engine / equipment
2.7 and 3.0 TDI V6 (EA896 and EA897): Audi A4, A5, A6, A7, A8, Q5, Q7; VW Touareg, Phaeton and Amarok; Porsche Cayenne, Macan and Panamera
Period mentioned
2004–2018

Taking it to a garage?

Find garages near you and, before you say yes, check whether the quote is reasonable.

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