TESTIGO'S OWN DATABASE
Faults and recalls.
Sources are not verified in real time and no entry confirms that your car is affected.
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16 entries · page 1 of 2
Oil-bath timing belt degradationTiming / lubrication
- Engine / equipment
- 1.0 / 1.2 PureTech (EB2) in the Peugeot 208/2008/308/3008/5008, Citroën C3/C4/C5 Aircross, DS 3, Opel Corsa/Crossland/Grandland
- Period mentioned
- 2012 – approx. 2022
- Symptoms
- Oil pressure warning, hard brake pedal or reduced assistance, oil consumption, blue smoke, squeal at the front of the engine, turbo whistles or loses power.
- Possible cause described
- The timing belt runs in oil and degrades (especially with short trips and fuel dilution). Debris clogs the oil pump strainer, the brake vacuum pump filter, the turbo oil feed and the variable valve timing solenoids. Stellantis announced compensation for affected owners in 2025.
- Check for the garage
- Measure the belt through the oil filler opening with the manufacturer's tool. Confirm whether the vacuum pump campaign was done.
- Cost cited in the source
- Vacuum pump: €500–800; belt with oil system cleaning: considerably moreA rough figure from the original database, not an up-to-date quote.
Sources from the original database
PMM: 1.2 PureTech maintenanceGates Tech Zone: PureTech belt-in-oilCarchecker: Citroën C4 Cactus 1.2 PureTechAu7o: Peugeot 2008 PureTech
View full entryTurbo oil starvation from injector carbonTurbo / injection
- Engine / equipment
- 1.6 HDi DV6 (Peugeot 207/308/3008/Partner, Citroën C3/C4/Berlingo; same engine as the Ford 1.6 TDCi)
- Period mentioned
- Approx. 2004–2015
- Symptoms
- Loud turbo whistle, power loss, blue or black smoke, oil that gets dirty very quickly. Before the failure, often a puffing or ticking from the cylinder head and an exhaust smell from an injector.
- Possible cause described
- The injector clamp bolts work loose, the gas leak forms carbon that gets into the oil and clogs the mesh filter in the banjo bolt feeding the turbo. The turbo is starved of oil. Replacing only the turbo does not fix it.
- Check for the garage
- Check injector bolt torque and carbon at their base, the turbo banjo bolt and the sump strainer.
- Cost cited in the source
- Turbo + full oil system cleaning: approx. €900–2,000 (estimate)A rough figure from the original database, not an up-to-date quote.
Sources from the original database
Nissens: DV6 turbo technical bulletin (archived copy)Berlingo Forum: turbos destroyed by loose injectorsFrench Car Forum: turbo oil feed banjo406oc: owners' experience with the DV6
View full entryAdBlue system failure (start countdown)Exhaust and emissions (AdBlue)
- Engine / equipment
- 1.5 / 1.6 / 2.0 BlueHDi with AdBlue (Peugeot, Citroën, DS, Opel)
- Period mentioned
- Approx. 2014 onwards
- Symptoms
- Emission system fault message and a “starting impossible in X km” countdown, AdBlue/UREA warning and engine light.
- Possible cause described
- Failure of the AdBlue tank pump module (circuit board, pressure sensor or heater) or of the AdBlue injector. The engine does not stop while driving, but once the countdown reaches zero it will not restart.
- Check for the garage
- Diagnose with Diagbox or equivalent: AdBlue pressure, flow test and tank temperature.
- Cost cited in the source
- Complete module or tank: approx. €600–1,500 (estimate)A rough figure from the original database, not an up-to-date quote.
Sources from the original database
French Car Forum: AdBlue fault on a 3008 2.0 BlueHDiFrench Car Forum: AdBlue on a 308 1.6 BlueHDiElektroda: AdBlue cases in the PSA group
View full entry1.6 THP chain and tensionerTiming system
- Engine / equipment
- 1.6 THP / VTi (EP6, PSA-BMW “Prince” engine): Peugeot 207/208/308/3008/5008/508/RCZ, Citroën C4/C5/C4 Picasso, DS 3/4/5
- Period mentioned
- Approx. 2007–2018
- Symptoms
- Metallic rattle for several seconds after a cold start; engine light for timing deviation.
- Possible cause described
- The chain stretches and the tensioner is soft. Later units have a revised chain and tensioner, which reduce but do not eliminate the fault.
- Check for the garage
- Listen to a cold start and check whether the chain was replaced with the revised parts.
- Cost cited in the source
- Approx. €800–1,500 (converted from dollars)A rough figure from the original database, not an up-to-date quote.
Sources from the original database
View full entry1.5 BlueHDi camshaft chainTiming system
- Engine / equipment
- 1.5 BlueHDi (DV5): Peugeot 208/2008/308/3008/5008/508/Rifter, Citroën C3/C4/C5 Aircross/Berlingo, Opel, DS, Fiat
- Period mentioned
- 2017–2023
- Symptoms
- Rattle from the top of the engine, loss of power; in severe cases the chain breaks and the engine fails.
- Possible cause described
- The 7 mm chain linking the two camshafts wears prematurely, influenced by soot in the oil. Stellantis replaced it with an 8 mm chain in 2023 and opened an inspection campaign.
- Check for the garage
- Ask the dealer whether the car is in the campaign (free inspection and replacement if needed) and whether the 8 mm chain is fitted.
- Cost cited in the source
- €700–1,400 for the chain; €4,000–7,000 if it breaksA rough figure from the original database, not an up-to-date quote.
Sources from the original database
Peugeot UK: official information on the 1.5 BlueHDiVienna.at: recall of 140,000 vehiclesAutobiz: Gates reinforced chain kitAutoscore: 1.5 BlueHDi (DV5)
View full entry1.4/1.6 VTi chain and ValvetronicTiming / Valvetronic
- Engine / equipment
- Naturally aspirated 1.4 and 1.6 VTi from the Prince family (EP3/EP6C), including the MINI One and Cooper 1.4/1.6 (N12/N16)
- Period mentioned
- 2006–2017
- Symptoms
- Chain rattle on cold starts, unstable idle, stalling and an engine light with variable valve timing codes (P1030, P1062, P101A, P1025).
- Possible cause described
- The chain stretches and the tensioner fails early, often before 100,000 km. A stretched chain throws the timing out and makes the Valvetronic learning fail, which gets mistaken for a Valvetronic fault.
- Check for the garage
- Listen to a cold start and check the timing and chain condition before replacing Valvetronic parts or repeating adaptations.
- Cost cited in the source
- Tensioner and chain: approx. €750–1,700 (converted from dollars)A rough figure from the original database, not an up-to-date quote.
Mileage cited in the database: up to 100,000 km. This is not a maintenance interval and does not predict a failure.
Sources from the original database
Au7o: 1.6 VTi and THP chain on the Peugeot 308Au7o: EP6 chain tensioner on the Peugeot 207Elektroda: 207 1.6 VTi with Valvetronic faults
View full entryPSA plug-in hybrid battery corrosionHigh-voltage battery
- Engine / equipment
- PSA plug-in hybrids: Peugeot 3008 and 508, Citroën C5 Aircross, DS 7 and Opel Grandland
- Period mentioned
- 2019–2023
- Symptoms
- Usually none. In severe cases, smoke, overheating or a battery fire.
- Possible cause described
- Water can get into the battery compartment and rust its reinforcement until it is perforated. Stellantis ran several recalls: first anti-corrosion treatment and drain holes, then a battery software update and battery replacement if it does not comply.
- Check for the garage
- Confirm by VIN that the battery recalls have been done and look for rust on the battery box.
- Cost cited in the source
- Free under the recallsA rough figure from the original database, not an up-to-date quote.
Sources from the original database
Car-recalls.eu: fire risk in 90,000 Citroën, DS, Opel and Peugeot hybridsClubAlfa: Stellantis replaces plug-in hybrid batteries
View full entry2.0/2.2 HDi DPF, EGR, turbo and flywheelDPF / EGR / turbo / flywheel
- Engine / equipment
- PSA 2.0 HDi (DW10) and 2.2 HDi (DW12), including the 2.0/2.2 JTD in the Fiat Ulysse and Scudo and the Lancia Phedra
- Period mentioned
- 1998–2015
- Symptoms
- Particulate filter warning and power loss; rough idle from a dirty EGR; vibration and knocks when starting or in low gears (dual-mass flywheel); smoke or hesitation from injectors at high mileage.
- Possible cause described
- The engine itself is very robust, but the ancillaries are not: the DPF with Eolys additive clogs in town use, the EGR and its cooler fill with soot, the variable-geometry turbo sticks and the dual-mass flywheel wears. The 136 hp versions have more problems than the 138 to 163 hp ones.
- Check for the garage
- Read the DPF status and additive level, check the EGR and cooler, check the dual-mass flywheel at start-up and measure injector balance rates.
- Cost cited in the source
- Forced DPF regeneration: €100–150; new DPF: €800–1,500; rebuilt injector: €200–250A rough figure from the original database, not an up-to-date quote.
Mileage cited in the database: 120,000–180,000 km. This is not a maintenance interval and does not predict a failure.
Sources from the original database
Fiches-Auto: 2.0 HDi reliabilityFiches-Auto: least reliable diesels (2.0 and 2.2 HDi)Carchecker: Peugeot 307 2.0 HDiCarchecker: Citroën C4 Picasso 2.0 HDiCarchecker: DW10 costs on the Ford Focus 2.0 TDCi
View full entryEAT6/EAT8 jerking and torque converterAutomatic gearbox
- Engine / equipment
- Aisin EAT6 and EAT8 automatic gearboxes (308, 3008, 5008, 508, 2008, C4 Picasso, C5 Aircross, C4, DS 7, Grandland…)
- Period mentioned
- 2013–2026
- Symptoms
- Hesitation or a jolt between 1st and 2nd, torque converter shudder in traffic, harsh or delayed shifts and a gearbox fault warning, especially on 2017–2019 3008s.
- Possible cause described
- Torque converter wear or drift, valve deposits from degraded oil and software faults. Peugeot treats the oil as lifetime, but dirty or low oil causes harsh shifts.
- Check for the garage
- Check oil level and condition, update the gearbox software at the dealer and, after an oil change, record it with DiagBox and reset the adaptations.
- Cost cited in the source
- Oil change and update: the most common fix; torque converter or valve body: specialist garage repairA rough figure from the original database, not an up-to-date quote.
Sources from the original database
Service4Service: Peugeot EAT6 and EAT8 gearboxesService4Service: Citroën EAT6 and EAT8 gearboxesFrench Car Forum: EAT6 oil and adaptationAutodoc: common Peugeot 3008 problems
View full entryOn-board charger failure (e-CMP)Charging (on-board charger)
- Engine / equipment
- e-CMP platform EVs with the Mahle on-board charger: Peugeot e-208, e-2008 and e-Rifter, Citroën ë-C4 and ë-Berlingo, DS 3 E-Tense, Opel Corsa-e, Mokka-e and Combo-e
- Period mentioned
- 2019–2024
- Symptoms
- AC charging (home or public) becomes erratic, drops from 11 kW to about 7 kW or fails completely with messages such as “Charging paused” or a critical error. DC fast charging keeps working.
- Possible cause described
- The Mahle on-board charger, which converts AC into DC for the battery, fails. It was fitted to at least ten Stellantis EV models until 2024, when the supplier was changed. There is no recall, but in the Netherlands its warranty was extended from two to four years in 2021, and in Denmark the consumer association FDM obtained a free replacement as a known defect.
- Check for the garage
- Test charging on a three-phase and a single-phase AC point, read the charger codes with DiagBox and check whether it has already been replaced and by which version. Claim warranty or known-defect treatment before paying.
- Cost cited in the source
- New charger: approx. €1,100–3,700 (converted from dollars) or about €5,300 at a Danish dealer; often covered by warranty or as a known defectA rough figure from the original database, not an up-to-date quote.
Sources from the original database
New Mobility: complaints about Stellantis on-board chargersFDM (Denmark): known Peugeot e-2008 charger faultCarchecker: Citroën ë-C4 50 kWhAu7o: Peugeot e-208 on-board charger
View full entryAL4 / DP0 automatic gearbox pressure regulationAutomatic gearbox
- Engine / equipment
- PSA/Renault AL4 (DP0) four-speed automatic in Peugeot 206, 207, 307, 308, 406 and 407, Citroën C3, C4, C5, Xsara and Xsara Picasso, and DS3
- Period mentioned
- Approx. 2000–2015
- Symptoms
- The “Sport” and “Snow” lights flash together or “Gearbox fault” appears; very harsh shifts before the gearbox goes into limp mode in 3rd (only 3rd and reverse). It often happens when cold or after a few minutes' driving and clears after restarting the engine.
- Possible cause described
- The control unit sees a difference between calculated and actual pressure. The most cited cause is the pressure regulation solenoid (EPDE), though internal leaks or the pressure sensor are also possible. With badly degraded fluid, the fluid wear counter also triggers limp mode. Some owners replace the solenoid without fixing it.
- Check for the garage
- Read the codes with PSA-compatible equipment (Diagbox/Lexia) and log line pressure while driving, especially when cold. Check fluid level and condition and, if changed, use the specified fluid and reset the wear counter. Also check the lever position switch.
- Cost cited in the source
- No verifiable estimate in the sources; the solenoid is a replacement part and, according to a forum, it can be changed without removing the gearbox.A rough figure from the original database, not an up-to-date quote.
Sources from the original database
FrenchCarForum: AL4 fault with P1167 and the solenoid blockFrenchCarForum: 307 AL4 in limp mode when coldFrenchCarForum: 406 AL4, codes and oil counterFrenchCarForum: AL4 pressure solenoid valveFrenchCarForum: Sport and Snow lights flashing
View full entryTyres wearing very quickly on the DS 7 E-Tense 4x4 (recall)Wheels / tyres
- Engine / equipment
- DS 7 Crossback E-Tense 4x4 300 hp with 19-inch Michelin tyres
- Period mentioned
- 2019–2021
- Symptoms
- The 19-inch tyres wear very quickly, in little more than 10,000 km, with correct pressures and without the car pulling to one side.
- Possible cause described
- The 205 mm tyres are too narrow for this version's power. DS runs a free recall: it fits new wheels with 235 mm tyres and updates the software (about 4 hours), according to L'argus. It only affects the 300 hp E-Tense 4x4.
- Check for the garage
- Check the pressures when cold and the wear. Ask the dealer, with the car's details, whether the wheels and tyres recall is outstanding.
- Cost cited in the source
- No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.
Sources from the original database
View full entryWater ingress in the 1.2 Hybrid 48 V belt starter-generatorElectrical and electronic systems
- Engine / equipment
- 1.2 Hybrid 48 V: Peugeot 208 and 2008, Citroën C3, C3 Aircross, C4 and C4 X, DS 3, Opel Corsa, Frontera and Mokka, Jeep Avenger, Alfa Romeo Junior, Fiat 600 and Grande Panda, Lancia Ypsilon
- Period mentioned
- 2023 onwards
- Symptoms
- Engine or electrical-fault warning light, a hot or burning smell under the bonnet and, in extreme cases, an engine-bay fire.
- Possible cause described
- There is too little clearance between the petrol particulate filter duct and the 48 V hybrid system’s guard (belt starter-generator): in humid conditions water can get in, an electric arc can form and it can overheat. Stellantis recalled about 700,000 cars worldwide (36 incidents, 12 with fire) and advises against pressure-washing the engine until the repair.
- Check for the garage
- Check the recall by VIN; do not pressure-wash the engine; with the warning or a burning smell, stop and park outdoors.
- Cost cited in the source
- Free under the recall.A rough figure from the original database, not an up-to-date quote.
Sources from the original database
Italpassion: Stellantis recalls 700,000 hybrid cars including the Alfa Romeo Junior and Fiat Grande Pandakfz-betrieb: higher fire risk in over 800,000 cars (KBA list of models and build dates)
View full entryInterior door handles that deactivate with the engine running (308, 408, 3008, 5008, C5 X, DS 4 and DS N°8)Bodywork
- Engine / equipment
- Peugeot 308, 408, 3008 and 5008, Citroën C5 X, DS 4 and DS N°8 built between late 2023 and 2026
- Period mentioned
- 2023–2026
- Symptoms
- With the car switched on, one or all four doors cannot be opened from inside.
- Possible cause described
- A software fault in the vehicle supervision module (VSM) can deactivate the interior handles with the engine running, so occupants could not get out, for example after a crash. Recall published in June 2026 on Rappel Conso (45,500 cars in France): 308 built from 1/11/2023 to 12/2/2026, 408 from 3/11/2023 to 9/2/2026, 3008 from 9/10/2023 to 9/7/2025 and 5008 from 5/12/2023 to 10/7/2025, plus some C5 X, DS 4 and DS N°8. The VSM software is updated in about 30 minutes.
- Check for the garage
- Check the campaign by VIN at the dealer; meanwhile, test the interior handles with the car switched on.
- Cost cited in the source
- Free under the recall.A rough figure from the original database, not an up-to-date quote.
Sources from the original database
Caradisiac: Peugeot, Citroën and DS recall 45,500 cars in France so occupants do not get locked inPresse-citron: Peugeot and Citroën models recalled over the handles, with the VIN ranges
View full entryFront wiring harness that can chafe on an earth stud and short-circuit (DS N°8)Electrical and electronic systems
- Engine / equipment
- Electric DS N°8
- Period mentioned
- 2025–2026
- Symptoms
- Sudden electrical faults; a burning smell or heat at the front.
- Possible cause described
- After a design change to share parts, the electric cars were built without the protective cap: the main front harness can touch a metal earth stud and, with vibration, wear through its insulation and short-circuit, causing loss of electrical functions, overheating and a fire risk. DS recall G3W (Rapex alert 34/2026).
- Check for the garage
- Check campaign G3W by VIN at a DS dealer.
- Cost cited in the source
- Free under the recall.A rough figure from the original database, not an up-to-date quote.