KNOWN FAULTS · Ford
Known faults for the Ford Focus (II).
2004–2011 · Petrol / Diesel
Sources are not verified in real time and no entry confirms that your car is affected.
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3 known faults with sources
Engines: 1.4 / 1.6 Duratec / Ti-VCT (Petrol) · 1.8 / 2.0 Duratec (Petrol) · 2.5 ST / RS (Petrol) · 1.6 TDCi (Diesel) · 1.8 TDCi (Diesel) · 2.0 TDCi (Diesel)
Applies if: Weak points of this model from inspections, breakdown statistics and recalls; anything specific to one engine is stated in the sheet.
2.0 TDCi turbo, coils and suspension on the Focus IIKnown weak points
- Engine / equipment
- Ford Focus II (petrol and diesel)
- Period mentioned
- 2004–2011
- Symptoms
- On the 2.0 TDCi, a turbo starved of oil by a coked feed pipe; clogged EGR and auxiliary-belt tensioner; hesitation from moisture in the coil; the 1.6 Ti-VCT phaser; number-plate light, tailgate switch, ABS sensors and air conditioning; at the roadworthiness test, suspension, discs, oil leaks, exhaust and lights.
- Possible cause described
- The 2.0 TDCi turbo oil pipe ran too close to the manifold (fixed from 2008). Recalls: cooling-fan module (fire risk), 2.0 TDCi brake servo in the cold, a power-steering line and coolant monitoring.
- Check for the garage
- On the 2.0 TDCi, change the oil often and check the turbo pipe; check campaigns by VIN; check suspension and discs.
- Cost cited in the source
- No verified estimate; ask the garage for a quote.A rough figure from the original database, not an up-to-date quote.
Sources from the original database
View full entryEngines: 1.6 TDCi (Diesel)
1.6 TDCi turbo starved of oilInjection / turbo
- Engine / equipment
- 1.6 TDCi (DV6)
- Period mentioned
- Approx. 2004–2018
- Symptoms
- Hissing from the engine, diesel smell in the cabin, very dark oil between changes and, eventually, a failing turbo with smoke and loss of power.
- Possible cause described
- The injectors’ copper washers stop sealing; the gases form carbon that gets into the oil and blocks the mesh filter in the turbo oil-feed pipe, starving the turbo. The wrong oil and switching off with the turbo very hot make it worse.
- Check for the garage
- Check the injector washers and the turbo oil-feed filter. If the turbo is replaced, also clean the sump, intercooler and feed pipe, or the new turbo can fail again. Use low-SAPS oil.
- Cost cited in the source
- Approx. €1,200–2,500 for a turbo replacement with oil-circuit cleaningA rough figure from the original database, not an up-to-date quote.
Sources from the original database
View full entryEngines: 2.0 TDCi (Diesel)
Applies if: Ford’s 2.0 TDCi is the DW10 diesel developed with PSA (same block and ancillaries).
2.0/2.2 HDi DPF, EGR, turbo and flywheelDPF / EGR / turbo / flywheel
- Engine / equipment
- PSA 2.0 HDi (DW10) and 2.2 HDi (DW12), including the 2.0/2.2 JTD in the Fiat Ulysse and Scudo and the Lancia Phedra
- Period mentioned
- 1998–2015
- Symptoms
- Particulate filter warning and power loss; rough idle from a dirty EGR; vibration and knocks when starting or in low gears (dual-mass flywheel); smoke or hesitation from injectors at high mileage.
- Possible cause described
- The engine itself is very robust, but the ancillaries are not: the DPF with Eolys additive clogs in town use, the EGR and its cooler fill with soot, the variable-geometry turbo sticks and the dual-mass flywheel wears. The 136 hp versions have more problems than the 138 to 163 hp ones.
- Check for the garage
- Read the DPF status and additive level, check the EGR and cooler, check the dual-mass flywheel at start-up and measure injector balance rates.
- Cost cited in the source
- Forced DPF regeneration: €100–150; new DPF: €800–1,500; rebuilt injector: €200–250A rough figure from the original database, not an up-to-date quote.
Mileage cited in the database: 120,000–180,000 km. This is not a maintenance interval and does not predict a failure.
Sources from the original database
Fiches-Auto: 2.0 HDi reliabilityFiches-Auto: least reliable diesels (2.0 and 2.2 HDi)Carchecker: Peugeot 307 2.0 HDiCarchecker: Citroën C4 Picasso 2.0 HDiCarchecker: DW10 costs on the Ford Focus 2.0 TDCi
View full entryEngines for this model
- 1.4 / 1.6 Duratec / Ti-VCTPetrol
- 1.8 / 2.0 DuratecPetrol
- 2.5 ST / RSPetrol
- 1.6 TDCiDiesel
- 1.8 TDCiDiesel
- 2.0 TDCiDiesel