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KNOWN FAULTS · Mercedes-Benz

Known faults for the Mercedes-Benz GL (X164).

2006–2012 · Diesel / Petrol

Sources are not verified in real time and no entry confirms that your car is affected.

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4 known faults with sources

Engines: GL 320 / 350 CDI (OM642) (Diesel)

Oil cooler and injector leaksOil leaks / injectors
Engine / equipment
OM642 3.0 V6 CDI/BlueTEC (280/300/320/350 CDI, ML, GL, R, Sprinter)
Period mentioned
2005 onwards
Symptoms
Oil pooling in the engine's V, burning oil smell, drips under the engine; or a hiss or chirp next to an injector with an exhaust smell.
Possible cause described
The oil cooler seals (in the engine's V) degrade. Separately, injector washers leak combustion gas and carbon builds up around the injector.
Check for the garage
Visual inspection of the engine's V and the base of the injectors.
Cost cited in the source
Oil cooler seals: labour-heavy, approx. €800–1,800 (estimate)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

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Engines: GL 320 / 350 CDI (OM642) (Diesel) · GL 450 / 500 (Petrol)

Applies if: Only if fitted with 7G-Tronic. Confirm the gearbox type.

7G-Tronic conductor plateGearbox
Engine / equipment
7G-Tronic automatic gearbox (722.9) in the C, E, S-Class, ML, GL, SLK, Sprinter…
Period mentioned
2004 onwards (more failures in 2004–2008)
Symptoms
Gearbox stuck in 2nd or 3rd (limp mode), harsh shifts, delay engaging D or R, gearbox warning often without an engine light; turning off and restarting clears it for a while.
Possible cause described
The conductor plate (the control unit with built-in speed sensors) fails from heat and vibration. Oil leaks through the 13-pin connector are also common.
Check for the garage
Diagnose with Xentry/STAR to see the sub-codes (a basic reader only shows P0700). Check for oil in the gearbox connector.
Cost cited in the source
Approx. €1,400–2,800 (estimate)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

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Engines: GL 320 / 350 CDI (OM642) (Diesel) · GL 450 / 500 (Petrol)

Applies if: Only if fitted with air suspension.

AIRMATIC leaks and compressorSuspension
Engine / equipment
AIRMATIC air suspension: E-Class W211, W212 and W213, S W220 to W223, CLS, CL, ML W164, GL, GLE and GLS
Period mentioned
2002–2026
Symptoms
One corner sags overnight, suspension fault warning, the compressor runs a lot or a compressor overheated message appears; eventually the car sits low and rides hard.
Possible cause described
The air bellows on the struts leak with age, often at the upper crimp rings, and the compressor overworks until it burns out. The valve block and lines also leak, and the compressor relay (in the rear SAM on W221, W222 and W213) and ride height sensors fail.
Check for the garage
Spray soapy water on bellows, lines and valve block; read each corner's data with Xentry; check the compressor fuse and relay. Do not replace the compressor without fixing the leak first, or the new one will fail soon.
Cost cited in the source
Compressor: approx. €600–1,200 at an independent garage (converted from Canadian dollars); bellows: depends on the cornerA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 95,000–115,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

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Engines: GL 450 / 500 (Petrol)

M272 / M273 balance shaft sprocketTiming system
Engine / equipment
M272 V6 (280, 300, 350) and M273 V8 (450, 500, 550) in the C, E, CLK, CLS, SLK, ML, GL, R, S and CL
Period mentioned
2004–2008 (engines below serial number 2729..30 468993)
Symptoms
Engine light with P0016 and P0017 (1200 and 1208 on Mercedes diagnostics), rattle on start-up, hesitation, misfires and, in severe cases, stalling.
Possible cause described
Balance shaft sprocket (M272) or timing idler gear (M273) made from metal that is too soft: the teeth wear, the chain goes slack and the timing slips. Mercedes changed the material in mid-2008.
Check for the garage
Compare the engine serial number with the 2729..30 468993 cut-off, read cam correlation codes and, if in doubt, inspect the sprocket with a borescope. First rule out the cam adjuster magnet (a cheap fault).
Cost cited in the source
Engine-out repair: over €3,700 (converted from dollars)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

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Engines for this model