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Emergency
OBD2 CODE

P0402 The EGR valve is letting through more gas than expected

Urgency medium

A code identifies a signal or system that needs to be checked, not a part you should replace.

Exhaust Gas Recirculation Flow Excessive Detected

The EGR valve sends part of the exhaust gas back into the intake to lower combustion temperature and reduce nitrogen oxides (NOx). This code means too much gas is flowing, or it flows when the EGR should be closed.

What the car has detected

With EGR switched off, the engine computer has measured recirculated gas flow above the calibrated value.

You can drive carefully, but if the valve sticks open the engine may run roughly, lose power or stall at idle. Get it checked soon.

Symptoms

  • Engine warning light on
  • Rough idle or stalling
  • Lack of power
  • Exhaust smoke on some diesels

Possible causes

  • EGR valve stuck open, often from carbon
  • Leaks in the EGR system
  • Faulty valve wiring or connector
  • Air leaks between the MAF sensor and the turbo, including the crankcase breather hose
  • Faulty mass air flow sensor

Checks for the garage

  • Check there are no other codes and that the air filter isn't clogged
  • Look for leaks in the intake and vacuum lines
  • Check the mass air flow sensor, which can also set the code
  • Move the EGR valve with diagnostics (from almost closed to almost open) and see whether it responds and the air flow changes
  • Check whether the valve and passages are blocked with carbon

Next step

Have the EGR valve checked for sticking open, and its wiring and intake leaks checked.

Go to a garage if the engine runs roughly or stalls, or if the code comes back. Checking the valve needs diagnostics.

Original sources · Date indicated: 2026-10-12

Where is it on the car?

A generic X-ray car with this code's area marked in red: engine. It is a guide, not the layout of your model.

Related faults in the database

EGR valve sticking with deposits on the 1.5 dCiExhaust and emissions
Engine / equipment
1.5 dCi (K9K) with an electric EGR valve
Period mentioned
No specific period published
Symptoms
Uneven idle, jerks when accelerating, lack of power or the engine going into limp mode, sometimes with the engine warning light on.
Possible cause described
Soot and oil deposits leave the EGR valve stiff, stuck closed or not closing fully. According to Pierburg it is rarely a fault of the valve itself: the oil comes through the crankcase breather, a turbo with worn bearings or a blocked oil return, late oil changes or too high a level, and many short trips, above all in winter.
Check for the garage
At the workshop: read the codes with diagnostic equipment (EOBD P0400 to P0404 or P0172; Renault DF077, DF084 or DF241), test the valve electrically and its opening with the engine warm, and find where the oil comes from (breather, turbo, level). Pierburg advises against cleaning it, as it can be damaged: it is replaced if faulty, and an engine ECU update sometimes solves it.
Cost cited in the source
No verified estimate; ask the workshop for a quote for the EGR valve.A rough figure from the original database, not an up-to-date quote.

Sources from the original database

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