Faults and recalls.

Engine / equipment

7-speed DQ200 DSG gearbox (dry clutch, 0AM mechatronics), paired with 1.0/1.2/1.4 TSI and 1.6 TDI engines

Period mentioned

2008 onwards

Symptoms

Judder or shudder pulling away in 1st/2nd, reverse won't engage, PRNDS letters flashing or a spanner warning, gearbox stuck in one gear (limp mode).

Possible cause described

Mechatronic unit failure: the pressure accumulator develops fatigue cracks, the electric pump runs constantly and the gearbox loses pressure. The mechatronic's 30 A fuse sometimes blows. Wear of the dry dual clutch is also common.

Check for the garage

Read the gearbox module faults with VCDS, OBDeleven or similar and check the mechatronic fuse.

Cost cited in the source

€350–550 to repair the mechatronic unit alone; €1,000–1,200 including removal and refittingA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.8 / 2.0 TSI-TFSI EA888, 2nd generation

Period mentioned

Approx. 2009–2015

Symptoms

Very high oil consumption (over 1 litre per 1,000 km), low oil warning, bluish smoke, oil-fouled spark plugs.

Possible cause described

Piston rings that are too thin carbon up and lose tension, letting oil into the combustion chamber. The crankcase ventilation (PCV) valve can also contribute.

Check for the garage

Controlled oil consumption test over 1,000 km, compression or leak-down test and a PCV valve check.

Cost cited in the source

€3,000–5,000 (new pistons and rings)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.8 / 2.0 TSI-TFSI EA888, 1st and 2nd generation

Period mentioned

Approx. 2008–2015

Symptoms

Metallic rattle for a few seconds on a cold start, engine light for camshaft/crankshaft correlation; in the worst case the engine won't start after a loud noise.

Possible cause described

The hydraulic chain tensioner (old design) loses pressure on cold starts, the chain goes slack and can jump teeth, causing valves to hit pistons.

Check for the garage

An inspection plug on the lower timing cover shows the tensioner position. Listen to a cold start.

Cost cited in the source

€1,500–4,000 (chain, guides and tensioner)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

2.0 TDI common rail EA189 with low-pressure EGR, mainly US-market versions (CJAA, CBEA)

Period mentioned

Approx. 2009–2015

Symptoms

Engine light, limp mode with power loss, flashing glow-plug light and black soot inside the tailpipe.

Possible cause described

The diesel particulate filter (DPF) cracks internally and lets soot through, clogging the low-pressure EGR filter behind it.

Check for the garage

Remove the EGR filter and wipe inside the exhaust at that point: if the cloth comes out black, the DPF is cracked. Replace the DPF and EGR filter together.

Cost cited in the source

Approx. €1,000–2,500 (estimate: DPF + EGR filter)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.6 and 2.0 TDI (EA189 and EA288)

Period mentioned

Approx. 2010–2020

Symptoms

Coolant level drops with no visible leak, white smoke with a sweet smell, rising temperature or engine light. In severe cases the engine hydrolocks.

Possible cause described

The internal tubes of the EGR cooler crack and coolant enters the intake. It worsened after the post-Dieselgate software update, which increased EGR use.

Check for the garage

Cooling system pressure test and check for coolant in the intake or manifold.

Cost cited in the source

€400–1,300A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.2 / 1.4 TSI-TFSI EA111 (Polo, Golf V/VI, Ibiza, Fabia, Octavia, Audi A1, Yeti, Touran…)

Period mentioned

2006–2014

Symptoms

Rattle on a cold start, engine light for timing deviation; if the chain jumps, the engine cranks but won't start.

Possible cause described

A narrow chain and a hydraulic tensioner that loses pressure: the chain stretches, often between 60,000 and 100,000 km. VW revised the chain, guides, tensioner and camshaft.

Check for the garage

Listen to a cold start and read the timing deviation values with VCDS. Ask for an invoice showing the revised kit was fitted.

Cost cited in the source

€800–1,500A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 60,000–100,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

1.8 and 2.0 TSI/TFSI EA888 gen 3 (Golf VII GTI/R, A3/S3 8V, TT 8S, A4 B9, Octavia III, Leon III, Passat B8, Tiguan II, Superb III…)

Period mentioned

2012–2020

Symptoms

Slow coolant loss, sweet smell, low-coolant warning and coolant residue under the intake manifold. Overheating is rare unless the level drops a lot.

Possible cause described

The water pump and thermostat form a single plastic module next to the exhaust that cracks with heat cycling. It often fails before 100,000 km and Volkswagen recognises it as a design fault.

Check for the garage

Look for coolant residue where the module meets the block and between pump and thermostat, check the level and pressure-test the system.

Cost cited in the source

Complete pump and thermostat module with coolant: approx. €470–740 at a specialist (converted from Canadian dollars)A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: up to 100,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

1.2, 1.4, 1.9 and 2.0 TDI unit-injector (PD) engines, including the VW-sourced 2.0 CRD in Chrysler, Dodge and Jeep

Period mentioned

2000–2010

Symptoms

Growing noise from the cylinder head, power loss and rough running (cams and lifters); unstable idle, smoke or hesitation (injectors); on the 16-valve 2.0 TDI, coolant loss with no visible leak from a cracked head.

Possible cause described

The camshaft also drives the unit injectors and carries a heavy load: without VW 505.01 oil the lobes and lifters wear. 2.0 TDI PD injectors fail frequently. Some 16-valve 2.0 TDI heads (part number ending in A) crack; VW considered it fixed by the end of 2006.

Check for the garage

Check the oil history (VW 505.01), listen to the head, check injector balance rates with a diagnostic tool and, on the 16-valve 2.0 TDI, read the head part number (03G 103 351) and look for coolant loss.

Cost cited in the source

Camshaft and lifters: approx. €400–800; 2.0 TDI PD injectors: €900–2,000A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 120,000–200,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

MQB and MLB plug-in hybrids: Golf GTE/eHybrid, Passat GTE, Tiguan and Arteon eHybrid, Multivan T7, Audi TFSI e, Seat and Cupra e-Hybrid, Skoda iV

Period mentioned

2019–2023

Symptoms

Usually none. In rare cases, overheating or fire in the engine bay or battery.

Possible cause described

In 2022 the VW Group recalled about 118,000 plug-in hybrids over a high-voltage system fuse that could fail under overvoltage and insufficient insulation; an extra insulating mat is fitted. In 2024 Audi added a recall for 2022–2023 Q5 and A7 plug-in hybrids over battery faults.

Check for the garage

Confirm by VIN at the dealer that the high-voltage system recalls have been done.

Cost cited in the source

Free under the recallsA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.2 three-cylinder 6- and 12-valve (AWY, AZQ, BMD, BME, BXV, CGPA): Polo IV and V, Fox, Fabia I and II, Roomster, Ibiza and Córdoba

Period mentioned

2001–2014

Symptoms

Chain noise, rough running, hesitation or intermittent over-fuelling; loss of compression from burnt exhaust valves; in severe cases the chain jumps and bends the valves.

Possible cause described

The timing chain and its hydraulic tensioner are short-lived: they sometimes stretch before 50,000 km and can jump a tooth when the car is parked in gear. Exhaust valves burn and carbon builds up on the valves; the throttle body and crankcase ventilation get dirty.

Check for the garage

Listen for the chain at start-up, measure compression, check the oil change history and whether the chain kit has already been replaced.

Cost cited in the source

Chain kit: approx. €450 (converted from pounds, 2006–2010); new cylinder head: about €2,750 (converted from pounds)A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: up to 50,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

2.0 TFSI EA113 (Golf V GTI, A3/S3 8P, A4 B7, TT 8J, Leon Cupra, Octavia RS, Passat B6, Eos)

Period mentioned

2004–2013

Symptoms

Power loss or hesitation at full load, fuel pressure codes, high-pressure pump noise; fuel smell in the oil and a rising level if the pump leaks; misfires.

Possible cause described

A follower between the camshaft and the high-pressure fuel pump wears through and damages the cam lobe and the pump; Audi hardened the cam in 2006. The pump can leak fuel into the oil. There is also carbon build-up on the intake valves and coil pack failures.

Check for the garage

Check the high-pressure pump follower at every service, smell the oil and watch its level, and read fuel pressure with a diagnostic tool.

Cost cited in the source

Follower: approx. €250–900 depending on damage; far more if the camshaft or pump is damagedA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: from 90,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

1.5 TSI evo (EA211 evo): Golf VII and VIII, T-Roc, Tiguan, Octavia, Leon, Ibiza, Arona, Karoq, A3…

Period mentioned

2017–2022

Symptoms

Rhythmic jerking (“kangaroo effect”) and hesitation when accelerating at roughly 1,200–2,000 rpm, with a cold engine and in low gears; most noticeable with a manual gearbox.

Possible cause described

An engine management fault during warm-up. Volkswagen released a software update for all group brands in February 2020, which fixed it on most cars; on some it only reduced it. Mechanically it is a reliable engine.

Check for the garage

Test the car from cold in first and second gear, and check at the dealer whether the latest engine control unit software is installed.

Cost cited in the source

Software update: €0–150A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

DQ250 6-speed wet-clutch DSG (2.0 TDI, 2.0 TSI and other powerful engines in the Golf, Passat, Tiguan, A3, TT, Octavia, Superb, Leon…)

Period mentioned

2003–2020

Symptoms

Jerking or shudder when pulling away and at low speed, harsh shifts, gearbox warning or limp mode; codes P17BF, P189C, P0841, P0871 or P0717.

Possible cause described

In most cases the cause is the mechatronic unit (the electro-hydraulic control unit), not the clutches. The oil shares a circuit with the clutches and degrades, carrying debris that damages the valves; the pan can also rust and leak. Volkswagen specifies an oil and filter change every 60,000 km.

Check for the garage

Read codes with ODIS or VCDS, check the oil change history, inspect the pan for rust or leaks and the clutch adaptation values. Replacing the mechatronic control board is often enough.

Cost cited in the source

Oil and filter change: maintenance every 60,000 km; control board or mechatronic: expensive repairA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: from 60,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

Air conditioning with clutchless compressor and N280 regulating valve (combustion VW, Audi, Seat, Cupra and Skoda from 2006)

Period mentioned

2006–2026

Symptoms

The air does not cool or cools intermittently (for example only at motorway speed), and sometimes the compressor rattles with the A/C on. Codes 01232 (N280 valve), P2612 or 00898.

Possible cause described

The compressor regulates its output with the N280 solenoid valve, its most common failure point. Audi issued technical bulletins over a manufacturing fault in this valve on Sanden compressors. Its connector can also become brittle and corrode (especially without the engine undertray), or the wiring fails.

Check for the garage

Read the codes and N280 control current with VCDS or ODIS, measure its resistance (about 10 ohms) and check the connector and wiring before replacing parts. If the valve or compressor is replaced, the whole circuit must be flushed.

Cost cited in the source

N280 valve: a cheap part (about 30 dollars) where sold separately; new compressor with circuit flush: considerably moreA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

Toledo 1.6 AUS/AZD battery-to-transmission earth

Period mentioned

Only production periods and VINs documented in the application conditions.

Symptoms

Discharged battery and no charging voltage.

Possible cause described

Too-short cable breaks the terminal above the starter.

Check for the garage

Check voltage drop and connection; fit longer earth cable if confirmed.

Cost cited in the source

No verified quote; confirm part and diagnosis.A rough figure from the original database, not an up-to-date quote.

Sources from the original database