Faults and recalls.

Engine / equipment

7-speed DQ200 DSG gearbox (dry clutch, 0AM mechatronics), paired with 1.0/1.2/1.4 TSI and 1.6 TDI engines

Period mentioned

2008 onwards

Symptoms

Judder or shudder pulling away in 1st/2nd, reverse won't engage, PRNDS letters flashing or a spanner warning, gearbox stuck in one gear (limp mode).

Possible cause described

Mechatronic unit failure: the pressure accumulator develops fatigue cracks, the electric pump runs constantly and the gearbox loses pressure. The mechatronic's 30 A fuse sometimes blows. Wear of the dry dual clutch is also common.

Check for the garage

Read the gearbox module faults with VCDS, OBDeleven or similar and check the mechatronic fuse.

Cost cited in the source

€350–550 to repair the mechatronic unit alone; €1,000–1,200 including removal and refittingA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.8 / 2.0 TSI-TFSI EA888, 2nd generation

Period mentioned

Approx. 2009–2015

Symptoms

Very high oil consumption (over 1 litre per 1,000 km), low oil warning, bluish smoke, oil-fouled spark plugs.

Possible cause described

Piston rings that are too thin carbon up and lose tension, letting oil into the combustion chamber. The crankcase ventilation (PCV) valve can also contribute.

Check for the garage

Controlled oil consumption test over 1,000 km, compression or leak-down test and a PCV valve check.

Cost cited in the source

€3,000–5,000 (new pistons and rings)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.8 / 2.0 TSI-TFSI EA888, 1st and 2nd generation

Period mentioned

Approx. 2008–2015

Symptoms

Metallic rattle for a few seconds on a cold start, engine light for camshaft/crankshaft correlation; in the worst case the engine won't start after a loud noise.

Possible cause described

The hydraulic chain tensioner (old design) loses pressure on cold starts, the chain goes slack and can jump teeth, causing valves to hit pistons.

Check for the garage

An inspection plug on the lower timing cover shows the tensioner position. Listen to a cold start.

Cost cited in the source

€1,500–4,000 (chain, guides and tensioner)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

2.0 TDI common rail EA189 with low-pressure EGR, mainly US-market versions (CJAA, CBEA)

Period mentioned

Approx. 2009–2015

Symptoms

Engine light, limp mode with power loss, flashing glow-plug light and black soot inside the tailpipe.

Possible cause described

The diesel particulate filter (DPF) cracks internally and lets soot through, clogging the low-pressure EGR filter behind it.

Check for the garage

Remove the EGR filter and wipe inside the exhaust at that point: if the cloth comes out black, the DPF is cracked. Replace the DPF and EGR filter together.

Cost cited in the source

Approx. €1,000–2,500 (estimate: DPF + EGR filter)A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.6 and 2.0 TDI (EA189 and EA288)

Period mentioned

Approx. 2010–2020

Symptoms

Coolant level drops with no visible leak, white smoke with a sweet smell, rising temperature or engine light. In severe cases the engine hydrolocks.

Possible cause described

The internal tubes of the EGR cooler crack and coolant enters the intake. It worsened after the post-Dieselgate software update, which increased EGR use.

Check for the garage

Cooling system pressure test and check for coolant in the intake or manifold.

Cost cited in the source

€400–1,300A rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.2 / 1.4 TSI-TFSI EA111 (Polo, Golf V/VI, Ibiza, Fabia, Octavia, Audi A1, Yeti, Touran…)

Period mentioned

2006–2014

Symptoms

Rattle on a cold start, engine light for timing deviation; if the chain jumps, the engine cranks but won't start.

Possible cause described

A narrow chain and a hydraulic tensioner that loses pressure: the chain stretches, often between 60,000 and 100,000 km. VW revised the chain, guides, tensioner and camshaft.

Check for the garage

Listen to a cold start and read the timing deviation values with VCDS. Ask for an invoice showing the revised kit was fitted.

Cost cited in the source

€800–1,500A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 60,000–100,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

4.2 V8 40-valve (S4 B6/B7) and 4.2 FSI V8 (RS4 B7, S5 8T until 2011, RS5, R8, Q7 4L)

Period mentioned

2003–2015

Symptoms

Rattle from the rear of the engine on a cold start, misfires or an engine light for timing deviation; on FSI engines, power loss and rough idle from carbon build-up.

Possible cause described

The timing chains sit at the rear of the engine, against the bulkhead, with plastic guides and tensioners that crack; replacing them means removing the engine. FSI direct injection builds carbon on the intake valves from about 40,000–60,000 km.

Check for the garage

Listen to a cold start, read crank-cam correlation codes and inspect the intake valves with a borescope.

Cost cited in the source

Chains (engine out): approx. €6,500–11,000 on a Q7 4.2 FSI (converted from dollars); carbon cleaning: far lessA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: from 40,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

3.0 TFSI supercharged V6 (EA837): S4 B8, S5 8T from 2011, A6/A7 C7 3.0 TFSI, Q5 3.0 TFSI and SQ5 TFSI

Period mentioned

2009–2018

Symptoms

Coolant loss, sweet smell, unstable temperature; misfires; some oil consumption; on some S5s, chain noise from 60,000–80,000 km.

Possible cause described

Thermostat and water pump with plastic housings that crack with age, and a crankcase ventilation (PCV) valve that Audi revised to reduce oil consumption. Chain wear is reported on 2010–2014 S5s.

Check for the garage

Look for leaks at the thermostat and water pump, read misfire codes, run an oil consumption test and listen for the chain on a cold start.

Cost cited in the source

Thermostat or water pump: a few hundred euros (estimate); chain with tensioner and guides: €2,500–4,000A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: from 60,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

4.0 TFSI V8 twin-turbo (S6, S7, RS6 and RS7 C7, S8 D4)

Period mentioned

2012–2018

Symptoms

Hard starting, damaged turbo (smoke, power loss), oil consumption and misfires.

Possible cause described

The mesh strainer in the turbo oil feed, inside the engine's V, can clog and starve the turbos of oil. Audi issued a bulletin (2018, revised in 2021) with an optimised strainer and a check valve. Early engines also consume oil.

Check for the garage

Confirm whether the turbo oil strainer bulletin was applied, measure oil pressure and run an oil consumption test.

Cost cited in the source

Turbos: several thousand eurosA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

1.8 and 2.0 TSI/TFSI EA888 gen 3 (Golf VII GTI/R, A3/S3 8V, TT 8S, A4 B9, Octavia III, Leon III, Passat B8, Tiguan II, Superb III…)

Period mentioned

2012–2020

Symptoms

Slow coolant loss, sweet smell, low-coolant warning and coolant residue under the intake manifold. Overheating is rare unless the level drops a lot.

Possible cause described

The water pump and thermostat form a single plastic module next to the exhaust that cracks with heat cycling. It often fails before 100,000 km and Volkswagen recognises it as a design fault.

Check for the garage

Look for coolant residue where the module meets the block and between pump and thermostat, check the level and pressure-test the system.

Cost cited in the source

Complete pump and thermostat module with coolant: approx. €470–740 at a specialist (converted from Canadian dollars)A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: up to 100,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

2.7 and 3.0 TDI V6 (EA896 and EA897): Audi A4, A5, A6, A7, A8, Q5, Q7; VW Touareg, Phaeton and Amarok; Porsche Cayenne, Macan and Panamera

Period mentioned

2004–2018

Symptoms

Chain rattle for the first seconds after a cold start; power loss or limp mode from the intake flaps; coolant or oil loss in the engine V; EGR faults with rough idle.

Possible cause described

The timing chains sit at the rear of the engine, against the bulkhead, and their tensioners lose pressure. The intake flaps use plastic linkage rods that wear. The coolant valve, oil cooler gasket and EGR are packed into the engine V and leak with age.

Check for the garage

Listen to a cold start (a rattle lasting more than 2–3 seconds is a bad sign), check flap operation with a diagnostic tool, look for leaks in the engine V and check the oil change history.

Cost cited in the source

Tensioners and chains: approx. €2,000–4,500; EGR with cooler: €1,000–1,500; oil cooler gasket: €300–600A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 100,000–150,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

1.2, 1.4, 1.9 and 2.0 TDI unit-injector (PD) engines, including the VW-sourced 2.0 CRD in Chrysler, Dodge and Jeep

Period mentioned

2000–2010

Symptoms

Growing noise from the cylinder head, power loss and rough running (cams and lifters); unstable idle, smoke or hesitation (injectors); on the 16-valve 2.0 TDI, coolant loss with no visible leak from a cracked head.

Possible cause described

The camshaft also drives the unit injectors and carries a heavy load: without VW 505.01 oil the lobes and lifters wear. 2.0 TDI PD injectors fail frequently. Some 16-valve 2.0 TDI heads (part number ending in A) crack; VW considered it fixed by the end of 2006.

Check for the garage

Check the oil history (VW 505.01), listen to the head, check injector balance rates with a diagnostic tool and, on the 16-valve 2.0 TDI, read the head part number (03G 103 351) and look for coolant loss.

Cost cited in the source

Camshaft and lifters: approx. €400–800; 2.0 TDI PD injectors: €900–2,000A rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: 120,000–200,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

MQB and MLB plug-in hybrids: Golf GTE/eHybrid, Passat GTE, Tiguan and Arteon eHybrid, Multivan T7, Audi TFSI e, Seat and Cupra e-Hybrid, Skoda iV

Period mentioned

2019–2023

Symptoms

Usually none. In rare cases, overheating or fire in the engine bay or battery.

Possible cause described

In 2022 the VW Group recalled about 118,000 plug-in hybrids over a high-voltage system fuse that could fail under overvoltage and insufficient insulation; an extra insulating mat is fitted. In 2024 Audi added a recall for 2022–2023 Q5 and A7 plug-in hybrids over battery faults.

Check for the garage

Confirm by VIN at the dealer that the high-voltage system recalls have been done.

Cost cited in the source

Free under the recallsA rough figure from the original database, not an up-to-date quote.

Sources from the original database

Engine / equipment

2.0 TFSI EA113 (Golf V GTI, A3/S3 8P, A4 B7, TT 8J, Leon Cupra, Octavia RS, Passat B6, Eos)

Period mentioned

2004–2013

Symptoms

Power loss or hesitation at full load, fuel pressure codes, high-pressure pump noise; fuel smell in the oil and a rising level if the pump leaks; misfires.

Possible cause described

A follower between the camshaft and the high-pressure fuel pump wears through and damages the cam lobe and the pump; Audi hardened the cam in 2006. The pump can leak fuel into the oil. There is also carbon build-up on the intake valves and coil pack failures.

Check for the garage

Check the high-pressure pump follower at every service, smell the oil and watch its level, and read fuel pressure with a diagnostic tool.

Cost cited in the source

Follower: approx. €250–900 depending on damage; far more if the camshaft or pump is damagedA rough figure from the original database, not an up-to-date quote.

Mileage cited in the database: from 90,000 km. This is not a maintenance interval and does not predict a failure.

Sources from the original database

Engine / equipment

1.5 TSI evo (EA211 evo): Golf VII and VIII, T-Roc, Tiguan, Octavia, Leon, Ibiza, Arona, Karoq, A3…

Period mentioned

2017–2022

Symptoms

Rhythmic jerking (“kangaroo effect”) and hesitation when accelerating at roughly 1,200–2,000 rpm, with a cold engine and in low gears; most noticeable with a manual gearbox.

Possible cause described

An engine management fault during warm-up. Volkswagen released a software update for all group brands in February 2020, which fixed it on most cars; on some it only reduced it. Mechanically it is a reliable engine.

Check for the garage

Test the car from cold in first and second gear, and check at the dealer whether the latest engine control unit software is installed.

Cost cited in the source

Software update: €0–150A rough figure from the original database, not an up-to-date quote.

Sources from the original database