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Before you buy a used BMW Serie 5 (E60/E61).

2003–2010 · Petrol / Diesel · 5 engines

Taken only from Testigo's sourced sheets. Use it to question the seller and on the test drive: it does not confirm that any particular car is affected.

BMW Serie 5 (E60/E61), real photo of this generation
Makizox · CC BY-SA 4.0 · Wikimedia Commons · Photo source

The essentials.

Typical faults by engine

The period and mileage are those mentioned by each sheet's sources. They are not a maintenance interval and do not predict that any particular car will fail.

All versions

Sheets the catalogue links to all 5 of its engines.

520i / 525i / 530i

Petrol

520d (M47, hasta 2007)

Diesel

520d (N47, desde 2007)

Diesel

  • Period mentioned
    2007–2015 (improved from 2011)
    Mileage mentioned
    The sheet does not mention a mileage.

525d / 530d / 535d (M57)

Diesel

  • Period mentioned
    1998–2010
    Mileage mentioned
    The sheet does not mention a mileage.

    Applies if: Only if the intake manifold has swirl flaps; some versions do not. Confirm at a garage.

M5 (S85, 5.0 V10)

Petrol

Which engine has the fewest documented faults?

Documented faults and recalls by engine for the BMW Serie 5 (E60/E61)
EngineDocumented faultsRecalls
520i / 525i / 530iPetrol44 with conditions1
520d (M47, hasta 2007)DieselFewest documented21 with conditions0
520d (N47, desde 2007)DieselFewest documented21 with conditions0
525d / 530d / 535d (M57)DieselFewest documented22 with conditions1
M5 (S85, 5.0 V10)PetrolFewest documented21 with conditions0

According to the data we have, the engines with the fewest documented faults are: 520d (M47, hasta 2007) (Diesel), 520d (N47, desde 2007) (Diesel), 525d / 530d / 535d (M57) (Diesel), M5 (S85, 5.0 V10) (Petrol).

By fuel type, the one with the fewest documented faults is: Diesel.

We only count the sourced sheets we have. An engine with fewer is not guaranteed to be more reliable: it may have been studied less or sold in smaller numbers.

Official recalls: ask before you pay

A recall existing does not mean this car is affected or that it is still outstanding: it depends on the chassis number, the market and the production date.

  1. Ask the seller for the chassis number (VIN): it has 17 characters, appears in the car's documents and can usually also be seen at the base of the windscreen.
  2. Ask an official BMW dealer, or the brand's official website if it lets you check by chassis number, whether each recall has been done or is still outstanding for that VIN.
  3. Manufacturer recalls are normally carried out free of charge by the official service network. If one is outstanding, ask for it to be done before you close the sale.
Recall: positive battery cable connectionElectrical system

Engines: 520i / 525i / 530i (Petrol) · 525d / 530d / 535d (M57) (Diesel)

How to check it: Check VIN; inspect fasteners, replace cover and seal.

View full entry

On the test drive: what to look and listen for

Taken from each sheet's symptoms and checks. You can tick off what you have already looked at: it is saved only in this browser.

0 of 8 checked

Intake

  • Look out for: Loss of power, smoke or knocking, often with no prior warning: one of the flaps comes loose and drops into the cylinder.

    Ask them to check: Check whether they have already been removed or replaced with blanking plugs and inspect the intake manifold.

  • Look out for: Usually none until it fails. A common early warning: oil seeping around the flap spindles on top of the engine. If a flap or its screw comes loose and enters a cylinder: sudden heavy knocking, loss of power, smoke and possible turbo damage as well.

    Ask them to check: At a garage: confirm whether the manifold has swirl flaps (some versions do not), look for oil around the spindles and play in the flaps, and check the history for earlier replacement or removal. With any new metallic knocking, stop the engine and do not restart it.

Timing system

  • Look out for: Rattling from the rear of the engine (gearbox side) on a cold start, getting worse over time. In extreme cases the engine cuts out while driving.

    Ask them to check: Listen with the engine fully cold, ideally with a mechanic's stethoscope on the rear of the block.

  • Look out for: Loss of torque and pull below about 3,000 rpm, louder or unsteady idle, the engine bogs when the air conditioning is switched on and sometimes VANOS fault codes. On 1998–2000 M52TU engines, jolts or stalling on cold starts.

    Ask them to check: Read the engine codes and, at a garage, compare actual and requested camshaft positions in live data. Rule out vacuum leaks and the CCV first, as they cause similar symptoms. On M52TU engines with cold jolts, the kit maker describes a test with the intake VANOS solenoid unplugged.

Engine (rod bearings)

  • Look out for: Little prior warning; once wear is advanced, a metallic rod knock that rises with revs. On the S65 and S85, also jerking and limp mode from failing throttle actuators.

    Ask them to check: Oil analysis and bearing replacement history. Indicative preventive replacement: S54 around 130,000–160,000 km, S65 around 100,000–130,000 km and S85 around 80,000–110,000 km.

Cooling

  • Look out for: Coolant loss without an obvious puddle, sweet smell, low-level warning, steam in the engine bay, heater stops warming and the temperature needle rises. Expansion tank failure is usually sudden; the water pump can fail with no visible leak.

    Ask them to check: With the engine cold, check the level and look for cracks or dried coolant on the tank, radiator neck and thermostat housing. At a garage: pressure-test the system and inspect the pump. If the temperature rises, stop somewhere safe: a single overheat can warp the aluminium head. Never open the system hot.

Intake / engine management

  • Look out for: High oil consumption, bluish smoke, rough idle, whistling from a vacuum leak, engine light with lean-mixture codes and very strong suction when trying to remove the oil filler cap at idle.

    Ask them to check: At a garage: smoke-test the intake to find leaks (CCV hoses, intake boots, DISA valve seal, valve cover gasket) and check whether the dipstick tube return is blocked. A cold-climate version of the system exists for cold regions.

Automatic gearbox

  • Look out for: Oil drips or dampness by the electrical connector on the side of the pan, a bump on the downshift just before stopping, harsh or flared shifts (especially 3rd-4th and 4th-5th under throttle) and a limp mode that clears after restarting.

    Ask them to check: At a garage: read the gearbox codes, check the fluid level with the official procedure (correct temperature and engine running) and look for a real leak at the sleeve and pan gasket. After a fluid or parts change, the garage should reset adaptations. If limp mode persists, check solenoids and valve body before replacing the gearbox.

OBD codes worth looking for

If they let you read the fault memory with an OBD reader, these are the codes mentioned in this model's sheets:

Sources

Every fact on this page comes from these Testigo sheets and their original sources. Sources are not checked in real time.

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